Technology

MIT’s Innovative Method for Material Transformation

MIT’s Innovative Method for Material Transformation

Impressed by the Japanese paper-cutting artwork of kirigami, MIT researchers developed a computational technique for remodeling just about any 2D form into another 2D form. The tactic might be used to unravel numerous engineering challenges, corresponding to designing a robotic that may rework from one form to a different to hold out completely different duties. Credit score: Picture courtesy of the researchers

A research impressed by the Japanese paper-cutting artwork supplies a blueprint for designing shape-shifting supplies and units.

Kirigami takes pop-up books to a complete new stage. The Japanese paper craft entails slicing patterns in paper to rework a two-dimensional sheet into an intricate, three-dimensional construction when partially folded. Within the palms of an artist, kirigami can yield remarkably detailed and delicate replicas of buildings in nature, structure, and extra.

Scientists and engineers have additionally taken inspiration from kirigami, making use of rules from paper-cutting to design robotic grippers, stretchable electronics, water-harvesting sheets, and different shape-shifting supplies and units. For essentially the most half, such innovations are merchandise of from-scratch design. There’s been no blueprint for engineers to find out the sample of cuts that may rework a fabric from one desired form to a different — that’s, till now.

2D Kirigami Heart Structure

With their new methodology, researchers designed and fabricated various transformable, 2D kirigami buildings, together with a coronary heart that morphs right into a triangle. Credit score: Picture courtesy of the researchers

A brand new research in Nature Computational Science presents a normal computational technique that may remedy any two-dimensional, kirigami-inspired transformation. The tactic can be utilized to find out the angle and size of cuts to make, such {that a} sheet can rework from one desired form to a different when pulled open and pushed again collectively, like an intricate, expandable lattice.

With their new methodology, researchers designed and fabricated various transformable, 2D kirigami buildings, together with a circle that turns right into a sq., and a triangle that morphs right into a coronary heart.

“Folks have talked of the sq. and circle as one of many unimaginable issues in arithmetic: You can not flip one into the opposite,” says Gary Choi, a postdoc and teacher in utilized arithmetic at MIT. “But with kirigami, we can actually turn a square shape into a circle shape.”

Kirigami-Inspired Formula

Credit: Kaitlyn Becker/Gary Choi

For engineers, the new method could be used to solve various design problems, such as how a robot can be engineered to transform from one shape to another to carry out a particular task or navigate certain spaces. There’s also potential to design active materials, for instance as smart coverings for buildings and homes.

“One of the first applications we thought of was building façades,” says Kaitlyn Becker, an assistant professor of mechanical engineering at MIT. “This could help us to make large, kirigami-like façades that can transform their shape to control sunlight, ultraviolet radiation, and be adaptive to their environment.”

Becker and Choi are co-authors of the new study, along with Levi Dudte, a quantitative researcher at Optiver, and L. Mahadevan, a professor at Harvard University.

The space between

The study grew out of the team’s previous work in both kirigami and origami — the Japanese art of paper folding.

“We found there are a lot of mathematical connections in kirigami and origami,” Choi says. “So we wanted to come up with a mathematical formulation that can help people design a large variety of patterns.”

In 2019, the team devised an optimization approach for kirigami to find the pattern of cuts that would be required to turn one shape into another. But Choi says the approach was too computationally intensive, and it took a large amount of time to derive an optimal pattern to achieve a particular transformation.

Kirigami-Like Façades

“One of the first applications we thought of was building façades,” says Kaitlyn Becker, an assistant professor of mechanical engineering at MIT. “This could help us to make large, kirigami-like façades that can transform their shape to control sunlight, ultraviolet radiation, and be adaptive to their environment.” Credit: Image courtesy of the researchers

In 2021, the researchers took on a similar problem in origami and found that through a slightly different perspective, they were able to derive a more efficient strategy. Rather than planning out a pattern of individual folds (similar to kirigami’s individual cuts), the team focused on growing a pattern from a simple folded seed. By working panel by panel, and establishing relationships between panels, such as how one panel would move if an adjacent panel were folded, they were able to derive a relatively efficient algorithm for planning out the design of any origami structure.

The team wondered if a similar approach be applied to kirigami. In traditional kirigami, once cuts have been made in a sheet of paper, the sheet can be partially folded such that the resulting empty spaces create a three-dimensional structure. Like the panels between origami folds, could the empty spaces between cuts, and their relation to each other, yield a more efficient formula for kirigami design? This question motivated the team’s new study.

Math links

The study focuses on two-dimensional kirigami transformations. The researchers considered a general kirigami design comprising a mosaic of interconnected quadrilateral tiles, each cut to various angles and sizes. The conceptual mosaic begins as one shape and can be pulled apart and pushed back together to form an entirely new shape. The challenge was to describe how one shape can transform into another, based on the empty spaces between tiles and how the spaces change as the tiles are pulled apart and pushed back together.

“If the tiles themselves are solid and unchangeable, then it’s the empty spaces between that are an opportunity for motion,” Becker says.

The team first considered the simplest representation of empty space, in the form of a rhombus, or what they term a “four-bar linkage.” Each side of the rhombus represents a bar, or the edge of a solid tile. Each corner of the rhombus represents a linkage, or hinge that connects tiles. By changing the length and angle of the rhombus’ edges, the team could study how the empty space in between changes.

Circle-Shaped Mosaics That Transform Into Squares

Using new methods, the team fabricated circle-shaped mosaics that transformed into squares, like the one shown. Credit: Image courtesy of the researchers

By studying progressively larger assemblages of four-bar linkages, the team identified relationships between the angle and length of bars, the shape of individual empty spaces, and the shape of the overall assemblage. They worked these relationships into a general formula, and found that it could efficiently identify the pattern of cuts — including their angle and length — that would be required to transform a two-dimensional sheet from one desired shape to another.

“Without a tool like this, I might brute force this problem in Matlab, or guess and check, but it would take me a very long time to get something that can transform from a circle to a square,” Becker says.

In simulations, the team found that the formula could indeed find a pattern of tiles that would turn a circle-shaped mosaic into a square, as well as virtually any shape into any other desired shape.

Going a step further, the team developed two fabrication methods to physically realize the formula’s designs. They quickly realized that a key challenge in making the transformable mosaics was in finding the right material to serve as the tile-connecting hinges. The connections needed to be strong, yet easily bendable.

“I thought, what is very strong in tension, and tear-resistant, but can have a zero bending radius, almost like a pinpoint hinge?” Becker says. “And the answer, it turns out, is fabric.”

The team used two methods — 3D printing, and mold casting — to embed small strips of fabric into quadrilateral plastic tiles, in a way that closely connected the tiles while allowing them to bend against each other. Using these two methods, the team fabricated circle-shaped mosaics that transformed into squares, as well as simple triangle mosaics that morphed into more complex heart shapes.

“We can basically go to any two-dimensional shape,” Choi says. “That’s guaranteed, using our mathematical formulation. Now we’re looking to extend this to 3D kirigami.”

Reference: “An additive framework for kirigami design” by Levi H. Dudte, Gary P. T. Choi, Kaitlyn P. Becker and L. Mahadevan, 25 May 2023, Nature Computational Science.
DOI: 10.1038/s43588-023-00448-9

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